Fabworks

Fabworks Blog

Learn tips, tricks, and best practices for fully utilizing our sheet metal manufacturing services.
Fabworks sheet metal gauge chart table for mild steel, aluminum, and stainless steel
DesignMaterials

Sheet Metal Gauge Chart

Convert sheet metal gauge to thickness in inches and millimeters for steel, aluminum, and stainless steel. Includes common gauges, stocked Fabworks thicknesses, and design guidance.

Split image comparing a CNC milling spindle drilling aluminum with a laser cutter cutting sheet metal
DesignMaterials

Is Laser Cutting Cheaper Than CNC Machining?

A practical cost comparison between laser cutting and CNC machining to help you pick the right manufacturing method without blowing your budget.

Split image comparing a waterjet cutting head with a laser cutter cutting sheet metal in sparks
DesignMaterials

Is Laser Cutting Cheaper Than Waterjet?

A practical cost comparison between laser cutting and waterjet cutting to help you pick the right process without overspending.

Fabworks logo next to the FIRST Robotics Competition logo
Design

Using Fabworks for FIRST Robotics (FRC/FTC)

How FIRST teams can leverage on-demand laser cutting and bending to build faster, lighter, and more reliable robots—without slowing down shop time.

5-axis tube laser cutting head cutting a square aluminum tube with a honeycomb cutting bed behind it
Design

Tube Lasers Explained

A brief overview of tube laser technology.

Five CAD renderings of blue sheet metal brackets with different fastener cutout styles
Design

How to attach Sheet Metal parts together.

Discover the best sheet metal joining methods for your project.

Overhead view of laser-cut bracket parts nested on a sheet metal skeleton
Design

Using Fabworks for Next Day Laser Cutting

Accelerate prototyping with Fabworks' next day laser cutting. Learn how to speed up turnaround times and optimize your rapid product development process.

Laser-cut metal sign spelling "fabworks." held in front of the cutting machine
Design

Laser Cut Text Signs: A Beginner's Guide

Create custom laser cut text signs with this easy guide. Learn to design, model, and produce personalized signs using free software and professional laser cutting services.

3D CAD rendering of a blue sheet metal bracket with a captive nut clip and slotted cutout
DesignMaterials

Enhance your parts using Captive Nuts!

Master the art of assembling laser-cut sheet metal parts with captive nuts - a cost-effective, tool-free method ideal for hobbyists and prototypers.

Laser cutting head cutting a nested sheet of bracket parts with sparks flying
DesignMaterials

Optimizing the cost of Laser Cut Parts

Learn essential strategies for optimizing manufacturing parts to reduce costs.

Close-up of a bent sheet metal corner showing the bend radius on a press brake die
DesignMaterials

What is K-Factor?

Demystify K-factor in sheet metal bending. Learn its importance and how Fabworks ensures precise bends without complex calculations.

Close-up of nested stainless steel enclosure boxes with laser-cut mounting tabs
DesignMaterials

Mild Steel vs Stainless Steel

Explore the key differences between yield strength and tensile strength with our concise guide.

Gloved hands TIG welding a sheet metal bracket with a laser cutter cutting bed in the background
DesignMaterials

Joining Techniques for Laser Cut Parts

Explore essential sheet metal joining techniques, from welding to adhesive bonding, to create durable and efficient parts for any project.

Hand using a digital angle gauge and steel ruler to check a bent sheet metal bracket next to other cut parts
DesignOrdering

Essential Checks Before Ordering Sheet Metal Parts

Optimize sheet metal designs with our pre-order checklist. Catch common errors and ensure manufacturability before submitting to Fabworks' laser cutting service.

Pile of rusted laser-cut steel bracket parts
Materials

How to Prevent Rust on Laser Cut Parts

Discover effective strategies to prevent rust on laser cut metal parts, from material selection and protective coatings to design tips and post-production care.

Row of laser-cut stainless steel L-brackets with mounting holes
Design

Comprehensive Guide to Stainless Steel

Stainless steel is a versatile and widely used alloy known for its corrosion resistance and durability.

Macro shot of tapped threaded holes in a laser-cut steel plate
DesignMaterials

Guide to Designing Parts for Tapping

Mastering tapping in sheet metal design can significantly enhance mechanical integrity and durability. Learn the essentials for creating precise, reliable connections and ensure your projects succeed.

Countersink drill bit cutting a chamfered hole in a steel plate, with curled metal shavings scattered around
Design

The Benefits of Countersinking in Metal Fabrication

How does countersinking transform metal fabrication? This technique enhances aesthetics, durability, and safety, ensuring flush fastener surfaces in diverse applications like electronics and furniture.

Pallet of stacked laser-cut steel enclosure parts ready for shipping
DesignMaterials

The Ultimate Guide to Online Laser Cutting Services

Unlock the potential of laser cutting for your next project with tips on design, cutting, and bending techniques. Discover how to achieve precision and efficiency in your creations.

Close-up of a finger pressing a thin metal strip into a V-die by hand
DesignMaterials

Hand Bending Guide

Master hand bending sheet metal parts with our concise guide. Learn essential design tools and techniques for crafting custom bent sheet metal components without machinery.

Pile of formed sheet metal Z-brackets with punched mounting holes
DesignMaterials

Everything to Consider when Designing Sheet Metal Parts

Learn essential techniques, tips, and best practices of bent sheet metal design.

Two identical laser-cut metal tags with a small logo cutout, held side by side for comparison
Design

What is the Distortion Zone?

Learn about the sheet metal bending distortion zone, how to account for it, and how to manipulate it.

"fw. Tap vs PEM" title card on the Fabworks brand background
Design

Tapping vs PEM

Discover the key differences between tapping and PEM hardware for your projects.

Laser-cut steel U-brackets next to an X-shaped stainless steel test coupon
DesignMaterials

Understanding Yield Strength vs Tensile Strength

Explore the key differences between yield strength and tensile strength with our concise guide.

Hand-drawn part sketch on graph paper with a 3-inch dimension, next to a caliper
Design

How to make a part from a picture

Learn how to convert from an image to a part.

"fw. Kerf Explained" title card on the Fabworks brand background
Technical

Laser Cutting Kerf Explained

Find out what the term kerf width refers to in laser cutting and how it affects manufacturing and design processes.

Split image of stacked aluminum formed brackets above rusted steel bracket parts
DesignMaterials

Steel vs Aluminum

A quick comparison of steel and aluminum.

Laser-cut brass and steel sheet metal parts with intricate hole and shape patterns
DesignMaterials

How to Pick the Best Material for your Laser Cut Project

Learn about the strengths, weaknesses, and ideal applications of stainless steel, aluminum, mild steel, copper, and brass.

"fw. Ordering Guide" title card on the Fabworks brand background
Ordering

Fabworks Order Guide

Everything you need to know to place a fabworks order!

Blue powder-coated bracket hanging from a hook inside a powder coat booth
Post Processing

Powder Coating Guide

Short guide on powder coating.

Fabworks account switcher dropdown showing personal and organization accounts
Updates

Summer 2024 Updates

See what's new on the platform this summer.

Macro view of a PEM threaded insert pressed into a laser-cut mounting plate
DesignHardware

How to Design With PEM Hardware

This is a short guide on the basics of designing with PEM hardware.

Autodesk Fusion 360 and STEP file icons side by side
DesignFusion 360

How to Export a STEP in Fusion 360

This is a quick guide on how to export a STEP file in Fusion 360 for laser cutting.

Onshape and STEP file icons side by side
DesignOnshape

How to Export a STEP in Onshape

This is a quick guide on how to export a STEP file in Onshape for laser cutting.